Wednesday, November 13, 2024

Charge Air Conditioner with Refrigerant for HITACHI EX5600

Here is the instruction show you guide on how to charge air conditioner with refrigerant for HITACHI EX5600 excavator.



2024 HITACHI AllinOne Tool 3.13
Hitachi Excavator ZX-5A ZX-5B ZX-5G Workshop Service Manuals PDF
Hitachi Dr.ZX Excavator Diagnostic Tool Cable


Necessity of Purging

The following problems can arise if air or other gases remain in the air conditioning circuit. Be sure to perform purging the air conditioner circuit with a vacuum before charging with refrigerant (R134a).


1. Pressure rise in the high pressure side
If air remains in the air conditioner circuit, this disturbs the heat exchange between refrigerant and air in the condenser. This causes pressure to rise in the high pressure side (compressor side).
 

Refrigerant gas is easily liquefied, but air cannot be liquefied and remains as a gas in the condenser because the temperature at which air liquefies is extremely low. Therefore, liquidation of the refrigerant gas in the condenser decreases by the amount of air in the circuit, and the gas pressure in the high pressure side increases accordingly.
 

2. Metal corrosion
If air remains in the air conditioner circuit, a chemical reaction between refrigerant and moisture in the air takes place, and as a result, hydrochloric acid is produced. Hydrochloric aid corrodes metals such as aluminum, copper and iron.
3. Plugging of the expansion valve by moisture When high pressure refrigerant gas passes through the expansion valve, gas pressure decreases and temperature drops. Moisture included in high pressure refrigerant gas in the air conditioner circuit freezes at the expansion valve orifice, plugging refrigerant flow.
Operation of the air conditioner becomes unstable and cooling efficiency lowers. 

https://www.car-auto-repair.com

Thursday, October 31, 2024

FENDT 900 Vario-COM III Calibration of the EPC rear

Here is the instruction show you guide on how to perform calibration of the EPC rear for FENDT 900 Vario COM III.



FENDT Fendias 2024 Diagnostic software

AGCO 2x4 CANUSB

 

Calibration of depth control (8001)
Important: The following preparatory steps must be carried out.
Hand brake applied
-
lgnition ON
If fault messages are displayed, the faults must be confirmed one by one.


Press "ESC" to confirm the warning and fault messages displayed on the A007
instrument panel
Press "Return", the first main menu appears in the multiple display
Press "Return", the second main menu appears in the multiple display
Press one of the buttons repeatedly until the symbol (A) flashes


The second main menu appears in the multiple display

Press one of the buttons repeatedly until the symbol (A) flashes
Press "Return" to confirm

The rear power lift menu level appears on the multi-display.
Press one of the buttons repeatedly until the symbol (A) flashes
Press "Return" to confirm
Input code 8001
Press one of the buttons until the required number is displayed
Press "Return" to confirm
Rotate depth control to Pos. 10 (floating position)
Press "Return" to confirm

Slowly rotate depth control to the right
Slowly rotate depth control to the right
NOTE: If the depth control is rotated too quickly, an im-
age will appear.
Rotate depth control back slightly

https://www.car-auto-repair.com

If calibration is completed without errors,O.K.appears and the new sensor settings are saved.
NOTE: Settings are only transferred when the ignition key has been turned to "0" position.
(Wait for at least 15 seconds before switching on the ignition again!)
If incorrect values are detected or the conditions are not met, an message appearsERROR
8001 = calibration code
FXX = error code (see table)
NOTE: The fault code is displayed from end-of-line program (EOL) 7.60 onward (Autumn 2007)


Thursday, October 17, 2024

MTU 12 V4000 Engine Injector Removal Guide

Here is the instruction show you guide on how to remove MTU 12V4000 engine injector.

1. Shut off fuel supply to engine.
2. Remove cylinder head cover

MTU DiaSys 2.74 2.72 Engine Diagnostic Software Free Download
MTU Diagnostic Tool USB-to-CAN


Removing injector
1. Disconnect cable connector on injector.
2. Remove HP fuel line (4).
3. Remove return line (5).
 

Note: The injector accumulator will be emptied when removing the adapter.
4. Remove adapter (3).
5. Remove screw (2) and take off hold-down clamp (1).
6. Install installation/removal tool on cylinder head.
7. Remove injector with installation/removal tool.MTU DiaSys 2.74
8. Remove installation/removal tool.
9. Remove sealing ring (4) from injector or use a self-made hook to take it out of the cylinder head.
10. Remove O-rings (3), O-ring (2) and damper ring (1) from injector.
11. Clean all mating and sealing surfaces.
12. Cover all connections and bores, or seal with suitable plugs.

Thursday, October 10, 2024

How to Change Constant Speed for Deutz EMR3?

Here is the instruction show you guide on how to use Deutz SerDia2010 to change constant speed for Deutz EMR3 control unit.


To use this function, the engine has to be in fixspeed mode or the setting allows to activate the fixspeed mode.

 

Preparations:

Deutz Diagnostic Kit DECOM for Deutz Engine

2023 Deutz Serdia2010 v14.1.9.1 Diagnostic Software Free Download

Deutz Serpic EPC Parts Catalogue 2014 2012 Free Download

 

The actual setting for the fixspeed values are shown on the left upper part of the screen.
The setting of the switch is marked, too
Additionally the actual engine speed and the speed setpoint is shown as value and tachometer on the right side inclusive hysteresis to have a qualitative feedback.

 

Button "read from ECU":
The original stored values of the ECU were refreshed on the screen. Changes of the values are deleted.
Button "
write values to ECU":
Values shown on the screen for fixspeed 2 (first intermediate speed) and fixspeed 3 (2. intermediate speed) are flashed to the ECU.
If the engine is still running while activation of this procedure, SerDia will ask to stop
engine automatically.
The values for fixspeed 1 (low idle) and fixspeed 4 (high idle) cannot be changed free,
because they are linked to low, respectively high idle. Textbox "Constant Speed
2","Constant Speed 3":
 

Changes in these textboxes have to be confirmed with ENTER.
After confirmation the new value will get active, if switched on (see marking point at fixspeed).
It is not possible to install a speed below fixspeed one or above fixspeed four.
The fixspeeds 1 and 4 are not changeable in this screen (see hints above).

 

Thursday, September 19, 2024

Fendt MT 1100 Tractor SCR System Error Pressure Drop Test Failure Solution

Here is the instruction show you guide on how to solve Fendt MT1100 tractor SCR system error. Pressure drop test failure.



Preparations:

AGCO EDT 2024
AGCO 2x4 CANUSB

Fendt Fendias 2024

Code SA 00 SPN 4332 FMI 14

SCR system error. Pressure drop test failure.


Diagnosis and solution
Clear the error log.
Restart the engine module.
If the fault code shows again during the next driving cycle, check the following.

Sunday, September 8, 2024

ISUZU N-series Truck Exhaust Brake Solenoid Valve Removal and Installation Guide

Here is the instruction show you guide on how to remove and install exhaust break solenoid valve for ISUZU N-series truck 4JJ1 engine.


Related Contents:

ISUZU US-IDSS2024

NEXIQ USB Link 3
 

Remove
1. Remove the rubber hoses (1).
2.Remove the exhaust brake solenoid valve.

Tuesday, August 27, 2024

How to Remove Straw Spreader Bearing Housing for CLAAS Lexion 480

How to Remove Straw Spreader Bearing Housing for CLAAS Lexion 480


Related Contents:

CLAAS Diagnostic Kit USB Interface

[05.2021] CLAAS CDS 7.5 Diagnostic System Development Level 

Class Parts Doc EPC Agricultural 2024 2011 Free Download



Procedures:
Removing the straw spreader drive belt (36).
Unscrew the angular brace (45)
Unscrew hex. socket head bolts of set collar (20).
Screw the end of the hex. socket head bolts into the open hole of the toothed belt pulley (threaded face at the set collar).
This pulls the set collar off of the toothed belt pulley.

Loosen the linch pin (28) and remove the complete straw spreader to the bottom.

Unscrew the mushroom head bolts (22) from the bearing housing (23) and remove the complete bearing housing (23) to the bottom.



Disassembling the straw spreader bearing housing
Determine dimension (X) from shaft end to the bracket (H).
Mark the position of bracket (37) and shaft (36) with respect to each other.

Loosen hex. socket head bolt (38) and remove bracket (H).

Unscrew hex. bolts (27) of conical guard (25) and remove the washer (26).
Secure sprocket (19) on the shaft (24) with the expansion pins (36).

Drive expansion pins (30 and 31) out of the bearing bushing (32).

Drive shaft (36) out of the bearing housing (23), using a brass punch.
Remove circlip (35). Drive out bearing (33) and spacer tube (13) with a brass punch.

Charge Air Conditioner with Refrigerant for HITACHI EX5600

Here is the instruction show you guide on how to charge air conditioner with refrigerant for HITACHI EX5600 excavator. 2024 HITACHI AllinOne...