HINO Motors W04D Camshaft End Play Measure by HINO DX2

This post show you guide on how to use HINO DX2 Software to measure the camshaft end play for HINO Motors W04D.




Hino Diagnostic Explorer DX2 & Reprog Manager 3.1.6 Free Download
Procedures:
1. Mount the camshaft end play gauge on the camshaft drive end and be sure tighten"B".
Special Tool: Camshaft End Play Gauge (09512-1150)
2. By turning "A", create a clearance of about 1 mm (0.04in)
between"A"and the bearing cover.
3. Lightly strike the end"B"3 or 4 times with a plastic hammer.
4. Lightly tighten"A"until it cames into contact with the bear.
ing cover.
5. Lightly strike the camshaft governor end 3 or 4 times a plastic hammer.
6. Lightly turn"A"until it comes into contact with the bearing cover, then read the clearance.
Assembly Standard:0.03-0.05 mm (0.0012-0.0019in)
Service Limit:0.10mm(0.004 in)
7. if the specification is not met, use appropriate shim plates at the drive end of camshaft.
2020 HINO Diagnostic eXplorer II HINO DX2
REMOVE THE TAPPET ASSEMBLY,
1. Push the tappet with the tappet roller clamp and remove the tappet inspecter.
Special Tool: Tappet Roller Clamp (09512-1130)
2.Remove the tappet through the camshaft bering hole.
Special Tool:Tappet Clamp(09512-1120)

REMOVE THE TAPER BEARING FROM THE CAMSHAFT.
1. Remove the taper bearing from the drive end of the camshaft.
Special Tool: Bearing Remover (09510-1160)
2. Use the guide to remove the bearing at the governor side.
3. Use the outer race puller, to tap out the outer race in the bearing cover.
Special Tool: Outer Race Puller (09512-1430)

INSTALL THE PLUNGER BARRELS.
1. Before install the plunger barrels should be inspect the plunger barrels and plungers for wear, scratches, or discoloration.
2. Tilt the plunger to about 60. Pull the plunger out approxi-mateiy 10 to 15 mm (0.39-0.59 in) and release it to see if it slides down smoothly from its own weight.
3. Match the olunger notch with the injection pump housing knock pin.
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