This instruction show you guide on how to repair trunnion CAP for Yale G807 forklift truck.
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Procedures:
1.Remove load from forks and park lift truck on a level surface. Adjust mast to a vertical position, then turn key switch to OFF position and separate battery connectors.
2.Remove four capscrews holding trunnion cap on transaxle housing. Remove trunnion cap.
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3. Wipe away any dirt or grease near mounting holes.Clean holes with a proper sized tap and tap wrench as necessary.
4. Position new cap over mast pin and onto transaxle.
5. Apply Loctite® 242 to threads and install four capscrews and tighten alternately in small increments.Tighten capscrews to 24 N•m (216 lbf in).
6. Grease fitting in mast stub shaft to lubricate trunnion cap.
7. Connect battery, turn key to ON position and test lift truck for proper operation.
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