Volvo Penta D1 D2 Series Engine Cylinder Head Installation Guide

This instruction show you guide on how to install cylinder head for Volvo Penta D1 D2 series engine.

Volvo Vocom 88890300

Volvo TechTool 2.8.231

Steps:
1 Check the piston height with tools 9989876 and 9995192. Select a new cylinder head gasket, please refer to “Technical data".
Check that the valve lifters are in place.

Volvo Penta D1-30 Cylinder Head Removal Guide

This instruction show you guide on how to remove cylinder head for Volvo Penta D1-30 engine.

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Volvo VOCOM 88890300

Volvo Techtool 2.8.230 

Volvo PROSIS


Coolant drained. Air filter housing, heat exchanger and coolant pump with spacer (D1-13) removed.

Remove the screw (1) which holds the fuel filter bracket to the cylinder head.
Unscrew the valve cover.
Undo the cable (2) for the glow plugs.

Undo and remove the injector pipes (1). Undo and remove the return fuel pipe (2).
IMPORTANT! Seal all openings in the fuel system with protective caps.
Undo the oil supply pipe (1) by the cylinder head.
Unscrew the injectors (2).
IMPORTANT! Seal all openings on the injectors with protective caps.
Unscrew the nuts (3) which hold the rocker arm bridge. The D1-20, D1-30 and D2-40 engines also have screws which must be undone. Carefully prise the rocker arm bridge loose.
Remove the push rods (1) and valve caps (2). Mark them.
Undo the cylinder head screws (3) in the opposite sequence to when they are tightened, please refer to“Technical Data”. Remove the cylinder head and gasket.

Volvo VHD Truck Lubrication System Maintenance Guide

This instruction show you guide on how to maintenance lubrication system for Volvo VHD truck.

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Chassis Lubrication

General lubrication includes lubricating all the grease fittings in the drivetrain, front and rear suspensions, power steering, and front axle, using a grease gun.
Grease the chassis every 15,000 miles (24,000 km). However, if the vehicle is in a demanding application or running in a dirty or corrosive atmosphere, adjust the lubrication intervals to reflect heavy-duty use. For example, if driven in heavy stop-and-go traffic with a lot of maneuvering, the lubrication intervals should be every 10,000 miles (16,000 km) or less.
All lubricating points are found on the chassis lubrication chart on the next page.

Volvo Penta D13 Engine Crankshaft Installation Guide

This insturction show you guide on how to install the crankshaft for Volvo Penta D13 engine.

2018 Volvo VODIA 5 Penta 5.2.5 with Development Data

 1. Check the cleanliness of the crankshaft drillings and bearing surfaces, engine block and bearing caps. Check that the bearing shells and their beds do not have any burrs or upsets.2021 Volvo Penta EPC 6 Offline
2. Put the main bearings in their places in the bearing caps. Bearing shells with an oil hole must be placed in the upper bearing cap. Check that the lubrication holes in the upper bearing shells are centered on the oil ducts.
3. Oil the bearings and the main bearing journals and install the bearingcaps in their places. The chamfered edges must face forwards on all bearing caps. Please refer to the illustration, to identify the location of the bearing caps.
4. Torque the bearing caps, please refer to the“Technical Data” chapter for tightening torque.

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5. Carefully lift the crankshaft into place in the engine block. Align the main bearing retainer screw holes (1) before the crankshaft is pressed into place.
Note. Tape the crankshaft gear before lifting the crankshaft into place, to prevent the gear teeth from damaging the front bearing seat.
6. Torque the main bearing caps in the engine block.Tightening torque, please refer to the “Technical Data” chapter.
7. Check that the end float does not exceed. 0.5 mm by using a special tool, magnetic stand 999 9696 and dial gauge 998 9876. 

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